By Steffani Cameron and Bob Vila | Updated Nov 22, 2020 5:43 PM
Beyond its well-earned prominence in the plumbing department, copper piping is having its moment in the DIY world as an “it” accent. With its rich color, sheen, and potential for patina, this metal brings character to any project and looks great in everything from table legs to lighting fixtures. No matter how you intend to use this trendy material, success with copper pipe starts with knowing how to cut it. It’s dead simple! As with most jobs around the home, how hard you’ll have to work will depend on your choice of tools.
Cutting copper pipe with a tool built expressly for that purpose—a pipe cutter—is an easy, exact, and complication-free process. Here’s an example of such a tool on Amazon. One caveat: Pipe cutters recommended primarily for pipes of larger diameters. For small-diameter copper pipe, which can be soft and pinchable, stick to the pipe slice method described later.
When you’re done, use the pipe cutter’s built-in burr removal tool to shave any burrs or raised lips left on the inside of the pipe, as those would inhibit smooth water passage. No burr remover on your pipe cutter? A round file worked around the interior of the pipe will do the trick.
Though you have to purchase a pipe slice tailored to the diameter of your pipe (even multiple slices, if you plan to cut pipes of different dimensions), this is ultimately the best tool to use when you’re working with thinner copper diameters of ¼ inch or so. A pipe slice will get the job done without pinching or complications, even more easily than the pipe cutter.
The pipe slice’s blade is spring-loaded; slip it around your pipe, and it automatically determines how much to tighten for a clean cut so all you’ll need to concentrate on is twisting the pipe within its grip. Once the pipe has been cut through, use a round file to remove any burrs left behind.
Attempt this method only if you’re working on a non-plumbing project—or are trapped in your home and cannot pick up another tool from the store. Though a hacksaw will cut through the copper pipe, it’s difficult to hold the pipe firmly enough to get a clean cut with a hacksaw, no matter how strong you are.
In plumbing, if the pipe is affixed to other plumbing when you’re sawing, the excess movement can result in future joint failure. If you’re not working on plumbing, a little movement is not so much of a problem, but it’s undeniably grunt work. Brace the pipe securely and saw it as you would anything else. Before putting a hand-sawn pipe in a plumbing fixture, use a round file to smooth the pipe interior.
Depending on the type of project you’re working on, you’ll want to follow the cutting with a crucial next step.
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